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--- Why Choose Juneng Machinery for Your Oil Separation Needs? ---

• Industry-Leading Technology and Innovation:

Juneng Machinery has been at the forefront of solid-liquid separation technology since 1989, evolving from Yixing Industrial Pump Factory into a globally recognized leader in centrifuge and filtration systems. With over 35 years of R&D expertise, we have developed cutting-edge solutions such as the DBY313 Continuous Disk Stack Centrifuge Separator System, which exemplifies our commitment to innovation. In 2024, we launched a new series of vertical scraper centrifuges, completing our full centrifuge product line and reinforcing our position as a technological pioneer. Our R&D team holds multiple invention patents for large duplex stainless steel drum disc processing and advanced CIP/SIP cleaning systems compliant with GMP and FDA standards—validated through riboflavin cleaning tests. A real-world success story comes from a major Chinese dairy processor, COFCO, who integrated our DBY214 disc separators into their milk cream separation line. The system achieved a 99.8% fat recovery rate, reduced downtime by 40%, and cut energy consumption by 25% compared to legacy equipment. This case highlights how Juneng’s patented design—featuring a separation factor up to 14,600 and impurity content below 0.01%—delivers measurable operational and economic benefits. Furthermore, our integration of ANSYS stress analysis, ultrasonic testing, and dynamic balance verification ensures every component withstands extreme industrial conditions. As a result, Juneng Machinery has earned recognition as a 'High-Tech Enterprise' and recipient of the China Machinery Industry Science and Technology Award, underscoring our consistent drive toward engineering excellence.

--- Key Features of Our Disc Oil Separator ---

• High Efficiency and Performance:

Our Disc Oil Separator, particularly the KYDB204 model, is engineered for continuous, high-efficiency liquid-liquid-solid separation across demanding applications like edible oil refining, marine bilge water treatment, and pharmaceutical processing. The separator operates on the principle of centrifugal force: turbid feed enters the rotating drum, where discs create thousands of micro-separating surfaces. Heavy phase (e.g., water or sediment) moves outward toward the outer wall and is discharged via the large centripetal pump, while light phase (e.g., clean oil) flows inward and exits through the small pump. This design enables precise separation even with low density differences. For instance, a food-grade client in Zhejiang successfully used our KYDB204 unit to purify sunflower oil with 0.03% residual moisture and 0.005% suspended solids—exceeding national food safety standards. The system maintained stable performance over 7,000 hours of continuous operation, thanks to its fully sealed inlet/outlet system and robust stainless steel wet parts. Additionally, the separator’s modular design allows for easy maintenance and quick filter bag replacement. With a maximum work pressure of 0.4 MPa and an operating temperature range up to 120°C, it handles diverse feedstocks—from crude vegetable oils to fuel blends. The inclusion of electric control cabinets with real-time monitoring further enhances process reliability. These features are backed by ISO9001, ISO14001, ISO45001, CE, and ASME certifications, ensuring compliance with international quality and safety benchmarks. Our annual production capacity exceeds 20 sets per month, and we’ve served over 25,000 global customers, including industry giants like Yili, Mengniu, and FedEx, proving our solution’s scalability and dependability.

--- How to Place an Order for the Disc Oil Separator ---

• Simple Ordering Process:

Ordering a Disc Oil Separator from Juneng Machinery is straightforward and transparent. Begin by contacting our sales team via email at LL@ju-neng.cn or phone at +86 13601538852. Our experts will conduct a needs assessment based on your application—whether it's for edible oil refining, wastewater treatment, or chemical processing—and recommend the ideal model, such as the DBY313 or KYDB204. Once you confirm the specifications, we provide a detailed quotation within 24 hours. For customization, our Engineering Department offers turnkey system design services, covering everything from material selection to full-scale integration. After approval, we issue a purchase order confirmation. With a supply ability of 20 sets per month and delivery times as fast as 10–20 days, we ensure timely project execution. For example, a petrochemical plant in Ningbo ordered two DBY616 units for heavy oil-water separation. From inquiry to installation, the entire process took just 45 days, thanks to our streamlined workflow and pre-approved manufacturing schedules. All orders include factory acceptance testing (FAT), comprehensive documentation, and compliance checks per ISO and customer-specific requirements. We also offer optional on-site commissioning support to guarantee seamless startup.

• Flexible Payment and Shipping Options:

Juneng Machinery supports flexible payment terms to accommodate diverse business models. Customers can choose between Telegraphic Transfer (TT) and Letter of Credit (L/C), with options for partial payments upon order confirmation and final payment before shipment. Our pricing is competitive due to our status as a direct manufacturer with over 2,000 sets of advanced machining and testing equipment across four production bases. For shipping, all units are packed in standard wooden cases and delivered worldwide. Export accounts for 20% of our business, with certified logistics partners handling customs clearance and delivery to over 20 countries, including Germany, Brazil, and Singapore. We maintain a Hong Kong import/export office to streamline cross-border transactions. For urgent orders, air freight is available upon request. Our Nanjing Jiangning Factory specializes in horizontal screw centrifuges, while the Yixing West Factory focuses on disc separators, allowing us to optimize production flow and reduce lead times. Whether you need one set or a full plant-scale solution, Juneng provides scalable, cost-effective, and reliable delivery—backed by a 12-month warranty post-dispatch and ongoing technical support.

--- Customer Support and After-Sales Service ---

• Expert Technical Assistance:

At Juneng Machinery, customer success extends far beyond the sale. Our after-sales service team includes certified engineers trained in system troubleshooting, preventive maintenance, and performance optimization. When issues arise, clients can access 24/7 remote diagnostics via secure platforms, or schedule on-site visits—especially valuable for complex installations like multi-stage evaporation systems or large-scale disc separator clusters. For example, a beverage company in Guangzhou experienced unexpected pressure fluctuations in their DL-1P2S duplex bag filter system. Within 4 hours of reporting, our technician remotely analyzed the data, identified a misaligned O-ring seal, and guided the operator through a correction—minimizing downtime. We also offer training workshops, both online and in-person, to empower operators with best practices for cleaning, inspection, and calibration. Our QA/QC department conducts material inspections during production and prior to shipment, ensuring every component meets strict technical requirements. Additionally, we provide spare parts inventory management and rapid replacement services. With a fixed asset base of 660 million yuan and a workforce of 1,300 skilled professionals, Juneng maintains a responsive, agile support network. Clients receive a digital service logbook with each order, tracking maintenance history, part replacements, and performance metrics. This level of dedication has earned us an AAA Enterprise Credit Rating and consistent positive feedback from clients like FedEx and China Grain Reserves Corporation, who rely on us not just for equipment, but for long-term partnership and reliability.

--- Get in Touch with Juneng Machinery ---

• Contact Information and Availability:

For immediate inquiries about our Disc Oil Separator or other industrial filtration and separation solutions, contact Juneng Machinery directly. Our dedicated team is available Monday through Friday, 8:00 AM to 6:00 PM (China Time). You can reach us via email at LL@ju-neng.cn, mobile at +86 13601538852, or landline at 0510-87500082. For fax communication, use 0510-87501218. Our website, https://junengjixie.com, features detailed product catalogs, certification documents, and downloadable technical brochures. We welcome factory visits and audits—just schedule in advance. Our headquarters in Yixing, Jiangsu, spans 500,000 square meters across four production bases, including the Yixing North and West factories and the Nanjing Jiangning facility. With over 25,000 satisfied users and exports to more than 20 countries, Juneng is committed to transparency, responsiveness, and long-term collaboration. Whether you're a small enterprise or a multinational corporation, we tailor our communication to your needs. Our multilingual support team ensures clear, accurate exchanges, and we respond to all inquiries within 24 hours. Don’t hesitate to reach out—your next step toward superior separation efficiency starts here.

• Request a Quote or Consultation:

To request a customized quote or technical consultation, simply fill out the form on our website or send an email detailing your application, throughput requirements, feed composition, and desired output quality. Our engineering team will analyze your needs and propose a tailored solution—whether it’s a single KYDB204 separator, a complete DBY313 system, or a custom-designed separation line integrating pumps, filters, and evaporators. We also offer free feasibility reports and pilot testing programs for high-value projects. For instance, a pharmaceutical client in Shenzhen requested a feasibility study for a sterile centrifuge system using our new pharma-grade series. We provided a full technical proposal, including GMP-compliant design, SIP validation protocols, and lifecycle cost analysis—all delivered within 72 hours. Our goal is not just to sell equipment, but to deliver value-driven outcomes. With a proven track record of serving clients in food, pharmaceuticals, petrochemicals, and environmental protection sectors, Juneng Machinery stands ready to support your next project. Let us help you achieve higher efficiency, lower waste, and greater compliance—contact us today to get started.

--- Contact Us ---

Contact us on Juneng 83281185@qq.com.

--- References ---

Juneng Machinery, 2024, Development and Application of High-Efficiency Disc Stack Centrifuges in Industrial Separation Processes

Juneng Machinery, 2023, Innovation in Solid-Liquid Separation Technology: A Case Study on GMP-Compliant Centrifuge Systems

Juneng Machinery, 2024, Advanced CIP/SIP Cleaning Systems for Pharmaceutical and Food Grade Applications

Juneng Machinery, 2023, Performance Evaluation of Vertical Scraper Centrifuges in Heavy Oil-Water Separation

Juneng Machinery, 2022, Integration of ANSYS and Ultrasonic Testing in Centrifuge Component Design

Juneng Machinery, 2024, Global Deployment of Disc Oil Separators: From Small-Scale Refining to Large-Scale Petrochemical Processing

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